Technical Specifications
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Parameter
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Specification
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Base Material
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Isostatic pressed porous graphite
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|
Apparent Density
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1.8 – 2.1 g/cm³
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Porosity
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40 – 60%
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Pore Size Range
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50 – 200 μm
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Compressive Strength
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≥ 80 MPa (before coating)
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Coating Method
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Chemical Vapor Deposition (CVD)
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Coating Material
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Tantalum Carbide (TaC)
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Coating Thickness
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2 – 35 μm (with gradient transition zone)
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Working Temperature
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Up to 1800 °C in inert or reducing environments
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Customization
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Dimensions, porosity, and coating thickness available
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Key Features
1. Extreme Oxidation Resistance
The TaC coating forms a protective Ta₂O₅ glass layer under oxidizing conditions, significantly reducing oxidation rate.
At 800 °C in air:
• Uncoated graphite: 12 mg/cm²·h
• TaC-coated plate: 0.3 mg/cm²·h
2. Enhanced Mechanical Integrity
The gradient microstructure between TaC and graphite reduces interfacial thermal stress by up to 67%, preventing delamination or cracking under thermal cycling.
Strength improved by 3× in Semicera Lab testing when base strength ≥ 80 MPa.
3. Thermal Load Durability
Maintains structural stability under 1800 °C / 10 MPa, with 8× longer endurance than uncoated graphite plates.
4. Chemical Inertness in Harsh Gases
Resistant to H₂, HCl, NH₃, and other aggressive atmospheres, making it a reliable option for MOCVD, PECVD, and high-purity furnace systems.
Typical Applications
Semiconductor Industry
MOCVD carrier plates and susceptor bases
Crucibles, guide rings, and thermal shields in SiC crystal growth
Aerospace & Defense
High-temperature insulation and thermal barrier components
Energy Systems
Neutron moderator substrates and high-load support components under vacuum/inert conditions
Customization & Ordering
Custom shapes and dimensions available
Coating thickness and porosity tailored to your process needs
Rapid prototyping and volume production supported
Quality Assurance
All plates are produced under ISO-compliant systems, using ultra-pure precursors and CVD-grade reactors to ensure consistent quality, repeatable coating adhesion, and superior surface integrity.